Zaozhuang No. 1 Cnc Machine Tool Co., Ltd. Cases

Our Cairo, Egypt, client, a leading supplier of oil valve components, faced a daunting challenge: they needed to precision-machine a batch of special valve cores with complex elliptical contours and irregular surfaces. Traditional three-axis equipment was unable to meet these shape and accuracy requirements. The client specifically requested a high-performance fourth-axis. We recommended the TCK56Y slant-bed CNC lathe (with powered turret) and integrated high-precision fourth-axis, creating a highly efficient turn-milling solution. The results far exceeded expectations: Complex Machining in One Go: Through precise interpolation between the turning spindle and fourth-axis, we achieved high-precision machining of complex elliptical and irregular contours in one go, eliminating the need for secondary clamping. Both Precision and Efficiency Improvements: Accumulated errors caused by multiple positioning steps were completely eliminated, significantly improving product yields. The integrated machining process also boosted production efficiency by 40%. Winning a Key Order: Thanks to the stable, high-quality products produced by the TCK56Y, the client successfully secured a long-term, stable international order. This TCK56Y has become the core equipment for the customer's technology upgrade, helping it gain a favorable position in the field of high-end manufacturing.

Our Istanbul-based customer, a manufacturer of agricultural machinery parts, was facing productivity bottlenecks and increasing cost pressures. They urgently needed a machine that combined rigidity, precision, and automation capabilities to process a wide range of steel and cast iron parts. After a detailed understanding of their needs, we recommended the VMC1160 vertical machining center. The machine's sturdy bed ensures stability during heavy cutting, while its fast tool change system and precise positioning perfectly meet the customer's requirements for efficient machining of a wide variety of small-batch parts. After introducing the VMC1160, the customer's production line experienced immediate improvements: Increased Efficiency: Fast traverse speeds and tool change times significantly reduced part processing time. Reduced Costs: Stable machining performance reduced scrap rates, and automation capabilities lowered labor costs. Expanded Capabilities: They can now confidently take on more complex orders requiring higher precision. The VMC1160 has become a core piece of equipment that has helped the customer enhance their market competitiveness and delivered a strong return on investment. We look forward to helping more Turkish manufacturers achieve smart upgrades.