Our Cairo, Egypt, client, a leading supplier of oil valve components, faced a daunting challenge: they needed to precision-machine a batch of special valve cores with complex elliptical contours and irregular surfaces. Traditional three-axis equipment was unable to meet these shape and accuracy requirements.
The client specifically requested a high-performance fourth-axis. We recommended the TCK56Y slant-bed CNC lathe (with powered turret) and integrated high-precision fourth-axis, creating a highly efficient turn-milling solution.
The results far exceeded expectations:
Complex Machining in One Go: Through precise interpolation between the turning spindle and fourth-axis, we achieved high-precision machining of complex elliptical and irregular contours in one go, eliminating the need for secondary clamping.
Both Precision and Efficiency Improvements: Accumulated errors caused by multiple positioning steps were completely eliminated, significantly improving product yields. The integrated machining process also boosted production efficiency by 40%.
Winning a Key Order: Thanks to the stable, high-quality products produced by the TCK56Y, the client successfully secured a long-term, stable international order.
This TCK56Y has become the core equipment for the customer's technology upgrade, helping it gain a favorable position in the field of high-end manufacturing.
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